Manufacturing Engineering Intern

Location: Pottstown, PA

Worker Type

Supplemental

Job Description

Manufacturing Engineering Intern

Summer Internship Program

Our paid Summer Internship Program is designed to provide students with an immersive, hands-on experience within the aerospace and defense industry. Interns work alongside AV team members on meaningful projects involving cutting-edge technology while developing professional relationships, strategic problem-solving skills, and practical experience in a full-time work environment.

This is a 12-week, onsite program intended for highly motivated and passionate students who are currently enrolled in college or are recent graduates. Applicants must have a minimum 3.0 GPA, with a preference for students at the junior level or above.

Our program has been recognized by Yello and WayUp as one of the Top 100 Internship Programs in the United States for multiple years.

Depending on the team and location, students who are willing to relocate for their internship may be eligible for a relocation and housing reimbursement stipend.

This position will site onsite in our Pottstown, PA office and will focus on UXS / VideoRay products.

Summary

As a Manufacturing Engineering Intern, you will support the design and operation of manufacturing systems for AV Unmanned Air Vehicles. Under the guidance of experienced manufacturing engineers, you will assist in analyzing production processes and data, help optimize manufacturing workflows, and contribute to continuous improvement initiatives using Lean Manufacturing and Six Sigma principles. This internship provides hands-on experience in manufacturing process design, factory planning, and production support.

Position Responsibilities

Assist in supporting and improving manufacturing processes with a focus on efficiency and quality

Help implement Lean Manufacturing principles and apply Six Sigma methods to support continuous improvement efforts

Analyze production data such as yields, capacity, cost, and process capability to identify opportunities for improvement

Support establishment and documentation of standard work hours, sequences, and assembly procedures

Help generate and update work instructions and other documentation controlling manufacturing processes

Participate in root cause analysis and problem-solving activities related to materials, design, equipment, and personnel

Assist in manufacturing capacity planning and factory layout design for improved efficiency

Support cost estimation activities for new tooling, fixtures, and production equipment

Collaborate with design engineering teams on Design for Manufacturing (DFM) and reliability analysis

Participate in cross-functional improvement projects involving engineering and suppliers to enhance cost, cycle time, and quality

Support Design Failure Modes and Effects Analysis (DFMEA) and Process FMEA (PFMEA) activities

Provide input to engineering regarding manufacturing considerations for design concepts and specifications

Gain hands-on experience supporting production floor activities, including assembly and integration processes

Other duties as assigned

Basic Qualifications

Currently pursuing a Bachelor’s degree in Industrial, Mechanical, or a related engineering field

Some coursework or experience related to manufacturing, process improvement, or quality control

Familiarity with Lean Manufacturing and Six Sigma principles is a plus

Basic knowledge of electro-mechanical manufacturing, technical drawings, and Bill of Materials is preferred

Proficient in Microsoft Office (Word, Excel, PowerPoint, Outlook); experience with Visio, Minitab, or CAD software (e.g., SolidWorks) is a plus

Ability to travel occasionally to supplier sites (up to 10%)

Preferred Qualifications

Strong problem-solving and analytical skills

Interest in root cause analysis and continuous improvement techniques

Effective teamwork and communication skills

Ability to manage multiple tasks in a fast-paced, deadline-driven environment

Demonstrates initiative and responsibility for assigned work

Commitment to learning and professional growth

Physical Demands

Ability to work in an office environment (constant)

Required to sit or stand for extended periods and use computer and office equipment frequently

Clearance Level

No Clearance

The salary range for this role is

AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.

ITAR Requirement

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

Benefits:  AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown.  For more information about our company benefit offerings please visit:  http://www.avinc.com/myavbenefits.

We also encourage you to review our company website at http://www.avinc.com to learn more about us.

Principals only need apply.  NO agencies please.

About AV